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Easy Guide System (TKEG)

Guide channels for multifunctional use

guide-channel_easy-guide-system_start_02.png

Properties

  • Flexible use in many areas of application. 
  • Made of zinc plated sheet steel or stainless steel.
  • Easy and fast horizontal or vertical arrangement.
  • On its side laying installation possible.
Stay arrangement on every 2<sup>nd</sup> chain link

Zinc plated sheet steel / stainless steel

Stay arrangement on every chain link

Standard lengths 2000 mm
Special lengths on request

Features
  • Space-saving design
  • Installation possible horizontal or laying on its side
  • Easy and fast assembly by only one fitter
  • Saves additional cable channels through installation of permanent cables directly on the holder (securely behind the channel)
  • System remains horizontally adjustable after installation
  • Mounting holes for the cable carriers and cable ducts every 850 mm
  • Brackets are installed with screws or weld studs
  • No complex steel structure necessary
  • Suitable for all I-beams and box beams
  • The same mounting brackets for different trough sizes/chain types
  • Can be installed “flying”
  • With enclosure if required
    • Guiding for suspended chains
    • Allows operation of the cable carrier laying on its side
    • Mechanical protection
    • Protection against lateral acceleration
    • Protection against the cable carrier "banging" during acceleration and deceleration
Guide channel required

Our engineers will be happy to help with your project planning – please contact us.

Versions

One sided arrangement with central feed

For single-sided arrangement of the cable carrier with central feed, the cable carrier slides behind the fixed point on a continuous slide plate.

Easy Guide System one sided arrangement central feed closed variant A
Closed design – standing without enclosure
(Variant A)

One-part channel in version with open top and one-part slide plate.

Easy Guide System one sided arrangement central feed closed variant B
Closed design – standing with enclosure
(Variant B)

One-part channel in version with closed top (enclosure) and one-part slide plate.

Closed design – standing without enclosure
(Variant A)

One-part channel in version with open top and one-part slide plate.

Easy Guide System one sided arrangement central feed closed variant A
Closed design – standing with enclosure
(Variant B)

One-part channel in version with closed top (enclosure) and one-part slide plate.

Easy Guide System one sided arrangement central feed closed variant B
Important information

For central feed, permanent cables can be placed directly on the holder (securely behind the channel)

One-sided arrangement with end feed

For single-sided arrangement of the cable carrier with end feed, the cable carrier slides behind the fixed point on itself.

Easy Guide System one sided arrangement end feed closed variant A
Closed design – standing without enclosure
(Variant A)

One-part channel in version with open top and one-part slide plate.

Easy Guide System one sided arrangement end feed closed variant B
Closed design – standing with enclosure
(Variant B)

One-part channel in version with closed top (enclosure) and one-part slide plate.

Closed design – standing without enclosure
(Variant A)

One-part channel in version with open top and one-part slide plate.

Easy Guide System one sided arrangement end feed closed variant A
Closed design – standing with enclosure
(Variant B)

One-part channel in version with closed top (enclosure) and one-part slide plate.

Easy Guide System one sided arrangement end feed closed variant B
Opposite arrangement

For opposite arrangement, a slide support is also attached for bridging between the fixed point connections.

Easy Guide System opposite arrangement closed variant A
Closed design – standing without enclosure
(Variant A)

One-part channel in version with open top and one-part slide plate.

Easy Guide System opposite arrangement closed variant B
Closed design – standing with enclosure
(Variant B)

One-part channel in version with closed top (enclosure) and one-part slide plate.

Easy Guide System opposite arrangement closed variant C
Closed design – laying on its side with enclosure
(Variant C)

One-part channel laying on its side in enclosed version (enclosure) incl. driver sledge.

Closed design – standing without enclosure
(Variant A)

One-part channel in version with open top and one-part slide plate.

Easy Guide System opposite arrangement closed variant A
Closed design – standing with enclosure
(Variant B)

One-part channel in version with closed top (enclosure) and one-part slide plate.

Easy Guide System opposite arrangement closed variant B
Closed design – laying on its side with enclosure
(Variant C)

One-part channel laying on its side in enclosed version (enclosure) incl. driver sledge.

Easy Guide System opposite arrangement closed variant C

Installation sequence

Installation sequence (one assembler)
Easy Guide System Assembly process 1

Drilling the mounting holes or mounting the weld-on bolts

Easy Guide System Assembly process 2

Assembling/adjusting the bracket

Easy Guide System Assembly process 3

Laying the permanently laid cables

Easy Guide System Assembly process 4

Hanging and orienting the guidance trough and assembly of the holder clamps

Easy Guide System Assembly process 5

Hanging and orienting the cover and assembly of the holder clamp

Easy Guide System Assembly process 6

Installation of the cable carrier

Easy Guide System Assembly process 7

Mounting the joint connector

Easy Guide System Assembly process 8

Installed system

Dimensions

standing without enclosure (Variant A)
Easy Guide System Dimensions without enclosure variant A Front (1) EN
  1. Guide channel
  2. Stable gliding support made of stainless steel
  3. Holder
Easy Guide System Dimensions without enclosure variant A Above (1) EN
Slide support height
Slide support height h1 = hG

Quicktrax® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
E
[mm]
F
[mm]
G
[mm]
Y
[mm]
QT0320 with channel holder 202
25 75 25.5 54 202 42 90.7 10 79 140 14 129 40 39 27
50 100 25.5 54 202 67 115.7 35 79 140 14 129 40 39 52
QT0320 with channel holder 155
25 75 25.5 54 156.5 42 90.7 10 79 140 14 129 40 39 27
50 100 25.5 54 156.5 67 115.7 35 79 140 14 129 40 39 52

UNIFLEX Advanced series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
E
[mm]
F
[mm]
G
[mm]
Y
[mm]
UA1320 with channel holder 202
25 75 25.5 54 202 42 90.7 10 79 140 14 129 40 39 27
50 100 25.5 54 202 67 115.7 35 79 140 14 129 40 39 52
UA1320 with channel holder 155
25 75 25.5 54 156.5 42 90.7 10 79 140 14 129 40 39 27
50 100 25.5 54 156.5 67 115.7 35 79 140 14 129 40 39 52

EasyTrax® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
E
[mm]
F
[mm]
G
[mm]
Y
[mm]
ET0320 with channel holder 202
25 75 25.5 54 202 42 90.7 10 79 140 14 129 40 39 27
50 100 25.5 54 202 67 115.7 35 79 140 14 129 40 39 52
ET0320 with channel holder 155
25 75 25.5 54 156.5 42 90.7 10 79 140 14 129 40 39 27
50 100 25.5 54 156.5 67 115.7 35 79 140 14 129 40 39 52
Guide channel required

Some cable carriers are offered with optional glide shoes.

Our engineers will be happy to help with your project planning – please contact us.

standing without enclosure (Variant A)
Easy Guide System Dimensions without enclosure variant A Front (2) EN
  1. Guide channel
  2. Stable gliding support made of stainless steel
  3. Holder
  4. Enclosure
Easy Guide System Dimensions without enclosure variant A Above (2) EN
Slide support height
Slide support height h1 = hG

UNIFLEX Advanced series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
E
[mm]
F
[mm]
G
[mm]
Y
[mm]
UA1455 with channel holder 202
58 125 36 100 202 79 90.7 43.5 73 152 123 52 39 64
78 125 36 100 202 99 147.7 63.5 73 152 123 52 39 84
103 125 36 100 202 124 172.7 88.5 73 152 123 52 39 109
UA1455 with channel holder 155
58 125 36 100 156.5 79 90.7 43.5 73 152 123 52 39 64
78 125 36 100 156.5 99 147.7 63.5 73 152 123 52 39 84
103 125 36 100 156.5 124 172.7 88.5 73 152 123 52 39 109
UA1555 with channel holder 202
50 125 50 115 202 73 121.7 30 61 176 121 76 39 58
75 125 50 115 202 98 146.7 55 61 176 121 76 39 83
100 125 50 115 202 123 171.7 80 61 176 121 76 39 108
UA1555 with channel holder 155
50 125 50 115 156.5 73 121.7 30 61 176 121 76 39 58
75 125 50 115 156.5 98 146.7 55 61 176 121 76 39 83
100 125 50 115 156.5 123 171.7 80 61 176 121 76 39 108

EasyTrax® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
E
[mm]
F
[mm]
G
[mm]
Y
[mm]
ET1455 with channel holder 202
58 125 36 100 202 79 90.7 43.5 73 152 123 52 39 64
78 125 36 100 202 99 147.7 63.5 73 152 123 52 39 84
103 125 36 100 202 124 172.7 88.5 73 152 123 52 39 109
ET1455 with channel holder 155
58 125 36 100 156.5 79 90.7 43.5 73 152 123 52 39 64
78 125 36 100 156.5 99 147.7 63.5 73 152 123 52 39 84
103 125 36 100 156.5 124 172.7 88.5 73 152 123 52 39 109
Guide channel required

Some cable carriers are offered with optional glide shoes.

Our engineers will be happy to help with your project planning – please contact us.

standing with enclosure (Variant B)
Easy Guide System Dimensions with enclosure variant B Front (1) EN
  1. Guide channel
  2. Stable gliding support made of stainless steel
  3. Holder
  4. Enclosure
Easy Guide System Dimensions with enclosure variant B Above (1) EN
Slide support height
Slide support height h1 = hG

Quicktrax® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
E
[mm]
F
[mm]
G
[mm]
I
[mm]
Y
[mm]
QT0320 with channel holder 202
25 100 25.5 236.5 269.5 42 90.7 10 79 140 14 129 40 152 54 27
50 100 25.5 236.5 269.5 67 115.7 35 79 140 14 129 40 152 54 52
QT0320 with channel holder 155
25 100 25.5 236.5 269.5 42 90.7 10 79 140 14 129 40 152 54 27
50 100 25.5 236.5 269.5 67 115.7 35 79 140 14 129 40 152 54 52

UNIFLEX Advanced series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
E
[mm]
F
[mm]
G
[mm]
I
[mm]
Y
[mm]
UA1320 with channel holder 202
25 100 25.5 236.5 269.5 42 90.7 10 79 140 14 129 40 152 54 27
50 100 25.5 236.5 269.5 67 115.7 35 79 140 14 129 40 152 54 52
UA1320 with channel holder 155
25 100 25.5 236.5 269.5 42 90.7 10 79 140 14 129 40 152 54 27
50 100 25.5 236.5 269.5 67 115.7 35 79 140 14 129 40 152 54 52

EasyTrax® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
E
[mm]
F
[mm]
G
[mm]
I
[mm]
Y
[mm]
ET0320 with channel holder 202
25 100 25.5 236.5 269.5 42 90.7 10 79 140 14 129 40 152 54 27
50 100 25.5 236.5 269.5 67 115.7 35 79 140 14 129 40 152 54 52
ET0320 with channel holder 155
25 100 25.5 236.5 269.5 42 90.7 10 79 140 14 129 40 152 54 27
50 100 25.5 236.5 269.5 67 115.7 35 79 140 14 129 40 152 54 52
Guide channel required

Some cable carriers are offered with optional glide shoes.

Our engineers will be happy to help with your project planning – please contact us.

standing with enclosure (Variant B)
Easy Guide System Dimensions with enclosure variant B Front (2) EN
  1. Guide channel
  2. Stable gliding support made of stainless steel
  3. Holder
  4. Enclosure
Easy Guide System Dimensions with enclosure variant B Above (2) EN
Slide support height
Slide support height h1 = hG

UNIFLEX Advanced series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
E
[mm]
F
[mm]
G
[mm]
I
[mm]
Y
[mm]
UA1455 with channel holder 202
58 125 36 297 330 79 127.7 43.5 73 152 123 52 212.5 100 64
78 125 36 297 330 99 147.7 63.5 73 152 123 52 212.5 100 84
103 125 36 297 330 124 172.7 88.5 73 152 123 52 212.5 100 109
UA1455 with channel holder 155
58 125 36 297 330 79 127.7 43.5 73 152 123 52 212.5 100 64
78 125 36 297 330 99 147.7 63.5 73 152 123 52 212.5 100 84
103 125 36 297 330 124 172.7 88.5 73 152 123 52 212.5 100 109
UA1555 with channel holder 202
50 125 50 311 344 73 121.7 30 61 176 121 76 226.5 115 58
75 125 50 311 344 98 146.7 55 61 176 121 76 226.5 115 83
100 125 50 311 344 123 171.7 80 61 176 121 76 226.5 115 108
UA1555 with channel holder 155
50 125 50 311 344 73 121.7 30 61 176 121 76 226.5 115 58
75 125 50 311 344 98 146.7 55 61 176 121 76 226.5 115 83
100 125 50 311 344 123 171.7 80 61 176 121 76 226.5 115 108

EasyTrax® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
h1
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
E
[mm]
F
[mm]
G
[mm]
I
[mm]
Y
[mm]
ET1455 with channel holder 202
58 125 36 297 330 79 127.7 43.5 73 152 123 52 212.5 100 64
78 125 36 297 330 99 147.7 63.5 73 152 123 52 212.5 100 84
103 125 36 297 330 124 172.7 88.5 73 152 123 52 212.5 100 109
ET1455 with channel holder 155
58 125 36 297 330 79 127.7 43.5 73 152 123 52 212.5 100 64
78 125 36 297 330 99 147.7 63.5 73 152 123 52 212.5 100 84
103 125 36 297 330 124 172.7 88.5 73 152 123 52 212.5 100 109
Guide channel required

Some cable carriers are offered with optional glide shoes.

Our engineers will be happy to help with your project planning – please contact us.

laying on its side (Variant C)
Easy Guide System Dimensions laying Front EN
Easy Guide System Dimensions laying Above EN

Quicktrax® series | UNIFLEX Advanced series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Bi
[mm]
KR
[mm]
hKA
[mm]
Total height channel
[mm]
b1
[mm]
BKA
[mm]
A
[mm]
B
[mm]
C
[mm]
C1
[mm]
G
[mm]
I
[mm]
QT0320 + UA1320 with channel holder 202
15 48 132.5 202 32 80.7 85 125 14 48 54
25 48 132.5 202 42 90.7 10 85 128 14 48 54
50 48 132.5 202 67 115.7 35.5 85 128 14 48 54
QT0320 + UA1320 with channel holder 155
15 48 132.5 165.5 32 80.7 85 128 14 48 54
25 48 132.5 165.5 42 90.7 10 85 128 14 48 54
50 48 132.5 165.5 67 115.7 35.5 85 128 14 48 54
Mounting options
Easy Guide System Mounting Options C1
Easy Guide System Mounting Options C2
Easy Guide System Mounting Options C3
Easy Guide System Mounting Options C4

vertical aplication with both channel holders possible

laying on its side (Variant C) Driver sledge
Easy Guide System Dimensions Driver sledge variant C
Important information

For the version of the Easy Guide System laying on its side, the correct carrier sledge has to be used for each cable carrier width.

Driver sledge DS-79-112 for Bi 15
Easy Guide System Driver sledge DS-79-112 Front EN
Easy Guide System Driver sledge DS-79-112 Side EN
Driver sledge DS-156-360 for Bi 25
Easy Guide System Driver sledge DS-156-360 Front EN
Easy Guide System Driver sledge DS-156-360 Side EN
Driver sledge DS-175-360 for Bi 50
Easy Guide System Driver sledge DS-175-360 Front EN
Easy Guide System Driver sledge DS-175-360 Side EN

Fixing Elements

For variant C (laying on its side), the holders have to be mounted on the joins. For variant A and B, the holders can be installed in any position.

Mounting with holder 155
Easy Guide System Mounting with 155 Front EN
Easy Guide System Mounting with 155 Side EN
Easy Guide System Mounting with 155 Perspective
Mounting with holder 202
Easy Guide System Mounting with 202 Front EN
Easy Guide System Mounting with 202 Side EN
Easy Guide System Mounting with 202 Perspective
Mounting kit

Set for fixing the holders on the channel.

Installation kit

  1. Holder
  2. Holder clamp
  3. Join connector
  4. Nut
  5. Screw M4 x 12
  6. Screw
  7. Washer
  8. Washer
Easy Guide System Mounting Kit (1)
Easy Guide System Mounting Kit (2)

Order example

Channel

Order code

TKEG

B

00

100

99

10

Important information

Caution: Not all combinations are possible. 
Please note the information on the individual channel variants.

Holder

Order code

TKEG

H202

20

Driver sledge

Order code

TKEG

DS-79-112

1

Downloads

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Accessories – Support trays and guide channels

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to support trays and guide channels

other accessories

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Glossary
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Cable Carriers – Overview of general abbreviations and pictographs

Technical information
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Configuration guidelines:

  • Selecting a suitable cable carrier
  • Placement guidelines for cables and hoses
  • Installation variants
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The latest TSUBAKI KABELSCHLEPP information material:

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