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Alu Guide System (TKAL)

Aluminium guide channels in the modular system

guide-channel_alu-guide-system_start_02.png

Properties

  • Modular system with many mounting options.
  • Standard lengths and sets.
  • Lightweight design for high speeds.
Stay arrangement on every 2<sup>nd</sup> chain link

Channel side wall
Al alloy

Stay arrangement on every chain link

Standard lengths 2000 mm
Special lengths on request

Features
  • Lift-stop device for the cable carrier
  • Fasteners to attach pipes and hoses to the outside of the channel
  • Connecting elements for the parallel arrangements of several channels

The Alu Guide System for long travel applications and high loads ensures secure guidance and smooth running of the energy chain in a gliding application.

The standardized channel profiles of 2000 mm in length can be individually adjusted to the width of the chain. They can be quickly and easily be installed with the help of a mounting kit. Such mounting kits are also available for attaching the fixed-point of the energy chain.

Guide rails ensure reduced wear and increase service life. Damping profiles additionally reduce noise emission and guarantee an even quieter running of the chain. 

Tsubaki Kabelschlepp also offer the Alu Guide together with the appropriate energy chain as well as with the ready-to-install TOTALTRAX® System including cables.

Alu Guide System Special glide support

Versions

One-sided arrangement

For One-sided arrangement of the cable carrier, the cable carrier slides behind the fixed point on a slide support with run-on bevels.

Alu Guide System One-sided arrangement Open design
Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Alu Guide System One-sided arrangement Open design
Opposite arrangement

For opposite arrangement, a slide support is also attached for bridging between the fixed point connections.

Alu Guide System Opposite arrangement Open design
Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Alu Guide System Opposite arrangement Open design

Dimensions

Alu Guide System Dimensions
  1. Lift lock with guiding sheet
  2. Stable gliding support made of stainless steel
  3. Protection of the channel walls with guide rails
  4. Damping band

K series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Typeh1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
K0650
60 191 Bk + 5 Bk + 77 Bk + 76 BK + 45 26
Slide discs 60 191 Bk + 13 Bk + 85 Bk + 68 BK + 53 26

M series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Typeh1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
M0650
Glide shoes 60 191 Bk + 5 Bk + 77 Bk + 76 BK + 45 26
M0950
Glide shoes 86 191 Bk + 5 Bk + 77 Bk + 76 BK + 45 26
Offroad Glide shoes 86 191 Bk + 5 Bk + 77 Bk + 76 BK + 45 26

QUANTUM® series

The cable carrier width Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Typeh1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
Q080
Glide shoes 86 191 Bk + 9 Bk + 81 Bk + 72 BK + 49 26

Fixing Elements

Fastening: standard

The internal or external mounting kits are mounted at the joints, ensuring precise connection of the joints in addition to fastening the channel to the substructure.

Alu Guide System fastening standard
Calculating C-profile length
C-profile length LP: LP = BKA + 90 mm
C-profile length LP rounded to 50 mm
Fastening: flying joint

The internal and external mounting kits are mounted with a spacing of 30-500 mm from the joints, ensuring fastening of the channel to the substructure.

Alu Guide System fastening flowing joint
Alu Guide System external mounting kit
  1. External mounting kit

The mounting brackets are mounted at the outside of the channel.

The additional joint connectors ensure precise connection of the joints.

Alu Guide System internal mounting kit
  1. Internal mounting kit

The mounting brackets are mounted at the inside of the channel.

The additional joint connectors ensure precise connection of the joints.

Alu Guide System Multi-fastening kit

Multi-fastening kit

For chain types K0650, M0650, M0950 and Q080.

The multi-fastening kit for fixed point ensures optimum fastening of the cable carrier in the channel.

Important information

As a standard, the mounting kits included with the delivery are installed on all joins as well as at both ends of a channel. If you require more angle brackets beyond this, please state this when ordering.

Order

To order the Steel Guide System , please provide the following information:

  • Number of guide channels
  • Total length of channel
  • Support length LKA'
  • Type of fastening (internal/external)
  • Delivery (unmounted/mounted)
  • Support height h1
  • Fixing with C-profile
  • Lift-stop device for cable carrier
  • Inner width of guide channel b1

Matching with

Cables for cable carriers – TRAXLINE®

Reliable, robust with high availability. Your benefit from many years of experience combined with ongoing optimization, proven in tests and praxis. TRAXLINE® cables stand for competent system-supply with worldwide on-site service.

to TRAXLINE®

Ready-to-connect cable carrier systems – TOTALTRAX®

From pre-assembled cables to complex, ready-to-connect systems, from lot size 1 to series – worldwide thousands of KABELSCHLEPP systems are reliably in use. The benefits of TOTALTRAX® systems are obvious: just one person of contact, one order number, delivery just-in-time to your production facility, shortest downtimes thanks to plug&play installation.

to TOTALTRAX®

Accessories – Support trays and guide channels

Reliable unrolling and optimum gliding for long travel lengths

to support trays and guide channels

other accessories

Services

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Cable Carriers – Overview of general abbreviations and pictographs

Technical information
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Configuration guidelines:

  • Selecting a suitable cable carrier
  • Placement guidelines for cables and hoses
  • Installation variants
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The latest TSUBAKI KABELSCHLEPP information material:

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