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Alu Guide System (TKAL)

Aluminium guide channels in the modular system

guide-channel_alu-guide-system_start_02.png

Properties

  • Modular system with many mounting options.
  • Standard lengths and sets.
  • Lightweight design for high speeds.
  • Slide and roller support made of high-quality plastic.
Stay arrangement on every 2<sup>nd</sup> chain link

Channel side wall
Al alloy

Stay arrangement on every chain link

Standard lengths 2000 mm
Special lengths on request

Features
  • Safe operation on long travel length
  • Seawater resistant
  • Twin channel connectors for parallel arrangement of several channels
  • Standard- and Heavy-Duty-Version
  • Variable fixation in standard stainless steel
  • UMB mounting kit for assembly of the cable carrier

The Alu Guide System (TKAL) for long travel applications and high loads ensures secure guidance and smooth running of the energy chain in a gliding and rolling application.

The standardized channel profiles of 1000 / 2000 mm in length can be individually adjusted to the width of the chain. They can be quickly and easily be installed with the help of a mounting kit. Such UMB mounting kits are also available for attaching the fixed-point of the energy chain.

The optional damping band additionally reduces noise emission and guarantees an even quieter running of the chain.

TSUBAKI KABELSCHLEPP also offer the Alu Guide System (TKAL) together with the appropriate energy chain as well as with the ready-to-install TOTALTRAX® System including cables.

Versions

One-sided arrangement

For One-sided arrangement of the cable carrier, the cable carrier slides behind the fixed point on a slide support with run-on bevels.

Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Opposite arrangement

For opposite arrangement, a slide support with a minimum length of 500 mm is also attached for bridging between the fixed point connections.

Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Open design

Channel profile with and without supports incl. run-on bevels.

Dirt and water can drop through without restrictions.

Glide and roll support made of plastic

Glide support
  • Simple and quick mounting by hooking in
  • Slip-free hold in channel fastening groove
  • 500 mm long, loadable up to 100 kg
  • Compensation of linear expansion by toothing at the joints – continuous glide surface
  • Optimized, rounded approach slope without bend

Glide and roll support made of plastic

Roll support (TKAL 274)
  • Simple and quick mounting by hooking in
  • Slip-free hold in channel fastening groove
  • 500 mm long, loadable up to 100 kg
  • Compensation of linear expansion by toothing at the joints – continuous roll surface
  • Minimal noise emission

Dimensions

Alu Guide Systems Dimensions TKAL 134

TKAL 134

Alu Guide Systems Dimensions TKAL 195

TKAL 195

Alu Guide Systems Dimensions TKAL 274

TKAL 274

  1. Channel profile
  2. Internal mounting kit
  3. External mounting kit
  4. Joint connectors
  5. Damping band (optional)
  6. Stable gliding support made of plastic
  7. Stable roller support made of plastic
    (TKAL 274)
  8. C-Rail
  9. Strain relief holder kit
Important information

As a standard, the mounting kits included with the delivery are installed on all joins as well as at both ends of a channel. If you require more angle brackets beyond this, please state this when ordering.

Uniflex Advanced series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

TypeChannel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
UA1455
Glide shoes 134 40 134 Bk + 7 Bk + 50 Bk - 74.6 BK + 25 25
UA1555
Glide shoes 134 53 134 Bk + 9 Bk + 52 Bk - 72.6 BK + 27 25
UA1665
Glide shoes 195 61.5 195 Bk + 10 Bk + 60.15 Bk - 88 BK + 28.6 45
UA1775
Glide shoes 195 81 195 Bk + 9 Bk + 59.15 Bk - 89 BK + 27.6 45

K series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

TypeChannel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
K0650
Slide discs 134 56.5 134 Bk + 13 Bk + 56 Bk - 68.6 BK + 31 25
K0900
Slide discs 195 81 195 Bk + 19 Bk + 69.15 Bk - 79 BK + 23.6 45

M series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

TypeChannel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
M0650
Glide shoes 195 61.5 195 Bk + 5 Bk + 55.15 Bk - 93 BK + 23.6 45
Offroad Glide shoes 195 61.5 195 Bk + 5 Bk + 55.15 Bk - 93 BK + 23.6 45
M0950
Glide shoes 195 81 195 Bk + 5 Bk + 55.15 Bk - 93 BK + 23.6 45
Offroad Glide shoes 195 86 195 Bk + 5 Bk + 55.15 Bk - 93 BK + 23.6 45
M1250
Offroad Glide shoes 274 103 274 Bk + 6 Bk + 67.5 Bk - 103 BK + 40.6 45
M1300
Glide shoes 274 127.5 274 Bk + 6 Bk + 67.5 Bk - 103 BK + 40.6 45

QUANTUM® series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

TypeChannel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
Q040
134 40 134 Bk + 4 Bk + 47 Bk - 77.6 BK + 22 25
Q060
Glide shoes 195 66.5 195 Bk + 9 Bk + 59.15 Bk - 89 BK + 27.6 45
Q080
Glide shoes 195 86 195 Bk + 13 Bk + 63.15 Bk - 85 BK + 31.6 45
Q100
Glide shoes 274 108 274 Bk + 13 Bk + 74.5 Bk - 96 BK + 47.6 45

TKA series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

TypeChannel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
TKA38
134 36.5 134 Bk + 4 Bk + 47 Bk - 77.6 BK + 22 25
TKA45
134 53 134 Bk + 5 Bk + 48 Bk - 76.6 BK + 23 25
TKA55
195 66.5 195 Bk + 5 Bk + 55.15 Bk - 93 BK + 23.6 45

UAT series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

Channel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
UAT1555
195 66.5 195 Bk + 5 Bk + 55.15 Bk - 93 BK + 23.6 45

TKHD series

The cable carrier outer width without attachments Bk is taken into account for calculating the inner width of guide channel b1 and the overall width BKA.

TypeChannel type
h1
[mm]
hKA
[mm]
b1
[mm]
b2
[mm]
b3
[mm]
BKA
[mm]
T
[mm]
TKHD90
Glide shoes 274 127.5 274 Bk + 6 Bk + 67.5 Bk - 103 BK + 40.6 45
TKHD90-R
274 117 274 Bk + 6 Bk + 67.5 Bk - 103 BK + 40.6 45

Fixing Elements

Standard and heavy duty

The internal or external mounting kits made of stainless steel are mounted at the joints, ensuring precise connection of the joints in addition to fastening the channel to the substructure.

Flying joint

The internal and external mounting kits made of stainless steel are mounted with a spacing of 30-500 mm from the joints, ensuring fastening of the channel to the substructure. The mounting kit does not necessarily have to be mounted at the joints.

Alu Guide System fastening fixing elements

* More information can be found on page assembly profiles for guide channels.

Alu Guide System external mounting kit
  1. External mounting kit

The mounting brackets are mounted at the outside of the channel.

The additional joint connectors ensure precise connection of the joints.

Alu Guide System internal mounting kit
  1. Internal mounting kit

The mounting brackets are mounted at the inside of the channel.

The additional joint connectors ensure precise connection of the joints.

Alu Guide System UMB mounting kit

UMB mounting kit

The UMB mounting kit for fixed point ensures optimum fastening of the cable carrier in the channel and depends on the cable carrier type.

Alu Guide System holder set strain relief

Holder set strain relief (optional)

The holders are mounted on the outside of the channel for fixed installation of cables.

Alu Guide System Twin channel connector
  1. Twin channel connector (optional)

The twin channel connectors enable the parallel arrangement of several channels.

Important information

All pictures of the mounting kit are exemplary.

Order example

Order code

TKA55

20000

9600

200

External

yes

As a standard, the mounting kits included with the delivery are installed on all joins as well as at both ends of a channel. If you require more angle brackets beyond this, please state this when ordering.

** please specify according to table

Downloads

Matching with

Cables for cable carriers – TRAXLINE®

Reliable, robust with high availability. Your benefit from many years of experience combined with ongoing optimization, proven in tests and praxis. TRAXLINE® cables stand for competent system-supply with worldwide on-site service.

to TRAXLINE®

Ready-to-connect cable carrier systems – TOTALTRAX®

From pre-assembled cables to complex, ready-to-connect systems, from lot size 1 to series – worldwide thousands of KABELSCHLEPP systems are reliably in use. The benefits of TOTALTRAX® systems are obvious: just one person of contact, one order number, delivery just-in-time to your production facility, shortest downtimes thanks to plug&play installation.

to TOTALTRAX®

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Configuration guidelines:

  • Selecting a suitable cable carrier
  • Placement guidelines for cables and hoses
  • Installation variants
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The latest TSUBAKI KABELSCHLEPP information material:

Subject to change.
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