Steel Guide System (TKSG)

Guide channels in the modular system

Properties

Modular system with optimized design for long travel lengths.
Available in zinc plated sheet steel or stainless steel.
Easy installation.

Stay arrangement on every 2<sup>nd</sup> chain link

Zinc plated sheet steel / stainless steel

Standard lengths 1000 / 2000 mm
Special lengths on request

All pictographs

Features

Especially suitable for cranes and applications with long travel lengths
Simple design for short installation times
No accumulation of dirt through open construction
Fast and easy installation thanks to pre-assembled sidebands and channel brackets
Complete system for screw-fitting
All components without welds

Versions

One-sided arrangement

For one-sided arrangement of the cable carrier, the cable carrier slides behind the fixed point on a continuous slide support with run-off bevels.

Open design

Channel profile with and without slide supports incl. run-on bevels.

Dirt and liquids can drop through without restrictions.

Open design

Channel profile with and without slide supports incl. run-on bevels.

Dirt and liquids can drop through without restrictions.

Opposite arrangement

For opposite arrangement, a slide support is also attached for bridging between the fixed point connections.

Open design

Channel profile with and without slide supports incl. run-on bevels.

Dirt and liquids can drop through without restrictions.

Open design

Channel profile with and without slide supports incl. run-on bevels.

Dirt and liquids can drop through without restrictions.

Dimensions

UNIFLEX Advanced

Type	h₁ [mm]	h_KA [mm]	b₁ [mm]	B_KA [mm]	s [mm]	A [mm]	B [mm]	C [mm]	D [mm]	T [mm]	Y [mm]
UA1555
Glide shoes	53	124	B_k + 9	B_K + 139	2	b₁ – 47 (FA)	-	25	6.4	24	b₁ – 69
Glide shoes	53	124	B_k + 9	B_K + 139	2	b₁ – 21 (FU)	22.5	22.5	5.5	24	b₁ – 69

UA1665
Glide shoes	63.5	124 (KR < 200) 176 (KR ≥ 200)	B_k + 10	B_K + 140	2	b₁ – 52 (FA)	-	30.5	8.4	24	b₁ – 69 b₁ – 66
Glide shoes	63.5	124 (KR < 200) 176 (KR ≥ 200)	B_k + 10	B_K + 140	2	b₁ – 19 (FU)	22.5	25	5.5	25	b₁ – 69 b₁ – 66

UA1775
Glide shoes	83.5	176 (KR < 200) 209 (KR ≥ 200)	B_k + 10	B_K + 140	2	b₁ – 52 (FA)	20	30	8.5	25	b₁ – 66 b₁ – 70
Glide shoes	83.5	176 (KR < 200) 209 (KR ≥ 200)	B_k + 10	B_K + 140	2	b₁ – 19 (FU)	20	30	8.5	25	b₁ – 66 b₁ – 70

UA1995
Glide shoes	116.5	258	B_k + 11	B_K + 141	2	b₁ – 28 (FU)	35	30	8.5	50	b₁ – 100

M series

Type	h₁ [mm]	h_KA [mm]	b₁ [mm]	B_KA [mm]	s [mm]	A [mm]	B [mm]	C [mm]	D [mm]	T [mm]	Y [mm]
M0650
Glide shoes	60.5	124 (KR < 200) 176 (KR ≥ 200)	B_k + 5	B_K + 135	2	b₁ – 55 (FAI)	30	25	6.4	24 25	b₁ – 69 b₁ – 66
Offroad Glide shoes	63.5	124 (KR < 200) 176 (KR ≥ 200)	B_k + 5	B_K + 135	2	b₁ – 24 (FU)	22.5	30.5	6.5	24 25	b₁ – 69 b₁ – 66

M0950
Glide shoes	83.5	176 (KR < 200) 209 (KR ≥ 200)	B_k + 5	B_K + 135	2	b₁ – 70 (FAI)	40	30	8.4	25	b₁ – 66 b₁ – 70
Offroad Glide shoes	86.5	176 (KR < 200) 209 (KR ≥ 200)	B_k + 5	B_K + 135	2	b₁ – 19.5 (FU)	35	34.5	8.5	25	b₁ – 66 b₁ – 70

M1250
Glide shoes	99.5	209 (KR < 300) 258 (KR ≥ 300)	B_k + 6	B_K + 136	2	b₁ – 83 (FAI)	50	35	10.5	50	b₁ – 70 b₁ – 90
Offroad Glide shoes	103	209 (KR < 300) 258 (KR ≥ 300)	B_k + 6	B_K + 136	2	b₁ – 23 (FU)	35	40.5	11	50	b₁ – 70 b₁ – 90

M1300
Glide shoes	127.5	258	B_k + 6	B_K + 136	2	b₁ – 27 (FU)	35	30	11	50	b₁ – 90

S/SX series

Type	h₁ [mm]	h_KA [mm]	b₁ [mm]	B_KA [mm]	s [mm]	A [mm]	B [mm]	C [mm]	D [mm]	T [mm]	Y [mm]
S/SX0650
Glide shoes	56	124	B_k + 10	B_K + 140	2	b₁ – 47 (FAI)	45	25	6.4	24	b₁ – 69

S/SX0950
Glide shoes	73	176	B_k + 10	B_K + 140	2	b₁ – 77 (FAI)	65	30	8.4	27	b₁ – 66

S/SX1250
Offroad Glide shoes	103	209 (KR < 350) 258 (KR ≥ 350)	B_k + 12	B_K + 142	2	b₁ – 76 (FAI)	80	35	10.5	50	b₁ – 100

S/SX1252
Offroad Glide shoes	103	209 (KR < 350) 258 (KR ≥ 350)	B_k + 12	B_K + 142	2	b₁ – 76 (FAI)	80	35	10.5	50	b₁ – 100

The dimension A refers only to the connection holes.

The cable carrier outer width without attachments B_k is taken into account for calculating the inner width of guide channel b₁ and the overall width B_KA.

Fixing Elements

Fixing with channel brackets

The channel brackets are mounted at the joins, ensuring precise connection of the joins in addition to fixing the channel to the substructure.

Optimum alignment of the joins
Reduced installation times
No welds
Minimum number of screw connections
Reliable fixing under rough conditions
High stability

Steel Guide System Fixing with channel brackets Front

Steel Guide System Fixing with channel brackets Side

Steel Guide System Fixing with channel brackets Above

s [in mm]	D₁ [in mm]	h_KA [in mm]
2	11	124
2	11	176
2	11	209
2	11	258

The sheet metal thickness “s” corresponds to the respective wall thickness “s” of the channel.

As a standard, the channel brackets included with the delivery are installed on all joins as well as at both ends of a channel. If you require more channel brackets beyond this, please state this when ordering.

Calculating C-profile length

C-profile length L_P: L_P= B_KA + 50 mm

C-profile length L_P rounded to 50 mm

Suitable perforated C- profiles can be found from here.

Fixing material (optional)

The delivery scope of the Steel Guide System does not include the optional joining clamp fixing kit.

Fixing material

C-rail (length depends on b₁)
T-head bolt M10
Hex nut
Washer

Order

To order the Steel Guide System (TKSG), please provide the following information:

Number of guide channels
Total length of channel
Support length L_KA'
Ouer height of guide channel h_KA
Inner width of guide channel b₁
Material
Support height h₁
Delivery (unmounted/mounted)
Fixing with or without C-profile

Downloads

Support trays and guide channels – Reliable unrolling and optimum gliding for long travel lengths

Matching with

Cables for cable carriers – TRAXLINE®

Reliable, robust with high availability. Your benefit from many years of experience combined with ongoing optimization, proven in tests and praxis. TRAXLINE^® cables stand for competent system-supply with worldwide on-site service.

to TRAXLINE^®

Ready-to-connect cable carrier systems – TOTALTRAX®

From pre-assembled cables to complex, ready-to-connect systems, from lot size 1 to series – worldwide thousands of KABELSCHLEPP systems are reliably in use. The benefits of TOTALTRAX^® systems are obvious: just one person of contact, one order number, delivery just-in-time to your production facility, shortest downtimes thanks to plug&play installation.

to TOTALTRAX^®

Accessories

Reliable unrolling and optimum gliding for long travel lengths

to Support trays
to Guide channels

For optimum placement with dynamic use of cables

to Strain relief devices

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Glossary

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Cable Carriers – Overview of general abbreviations and pictographs

Glossary

Technical information

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Selecting a suitable cable carrier
Placement guidelines for cables and hoses
Installation variants

Technical information

Literature

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