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Swiveling crossbars and divider module (R140X)
Active return mechanism with the PBU pull back unit (R040 – R100)
Fast cable laying by simply pressing in the cables (R040 – R100)
Strain relief for secure fixing of the cables
Type | hi [mm] | Bi [mm] | t [mm] | KR [mm] |
|---|---|---|---|---|
| R040 | 10 | 27 | 21.5 | 70 [75] |
| R056 | 14 | 39 | 32 | 90 [105] |
| R075 | 22 | 52 | 40 | 125 [140] |
| R085 | 24 | 54 | 40 | 130 [170] |
| R100 | 31 | 64 | 40 | 130 [175] |
| R140X | 48 | 74 | 50 | 125 [225] |
The basic structure of ROBOTRAX® consists of plastic links. These have spherical snap-on connections on both sides. This allows the individual links to be snapped together to form a cable carrier.
Protectors ensure that the bending radius does not fall below the minimum in any direction. The links can be rotated in the radial direction (see table values). The cables can be separated in three chambers.
| Type | t [mm] | KR [mm] | Radial rotation possible on 1 m length [°] | d* [mm] | Number of links per m | Additional load ≤ [kg/m] |
|---|---|---|---|---|---|---|
| R040 | 21.5 | 70 [75] | ± 450 | 2 – 8.5 | 47 | 0.7 |
| R056 | 32 | 90 [105] | ± 300 | 2 – 11 | 31 | 1.1 |
| R075 | 40 | 125 [140] | ± 215 | 3 – 18 | 25 | 4 |
| R085 | 40 | 130 [170] | ± 215 | 3 – 20 | 25 | 5 |
| R100 | 40 | 130 [175] | ± 215 | 3 – 27 | 25 | 6 |
R040
010
70
1075
*Type 010: cables are simply pressed in
The basic construction is similar to the ROBOTRAX® types with single part design. Swiveling crossbars with snap locks make it easy to open and safely close the cable carrier. In addition, the three chambers can be divided horizontally and vertically by a divider module for precisely separating cables and hoses.
| Type | t [mm] | KR [mm] | Radial rotation possible on 1 m length [°] | d1 [mm] | d2 [mm] | d3 [mm] | Number of links per m | Additional load ≤ [kg/m] |
|---|---|---|---|---|---|---|---|---|
| R140X | 50 | 125 [225] | ± 200 | 42 | 18 | 15 | 20 | 10 |
R140X
030
125
1500
*Type 030: Outside opening crossbars
Fast movements of the robot arms generate high accelerations and therefore high tensile forces on the cable carrier. To transfer these tensile forces, ROBOTRAX® has a hole at the center of each chain link through which the steel cable is pulled. This steel cable takes on the function of force transmission.
The steel cable is fixed with a clamping piece on one side. ROBOTRAX® permits accelerations up to 10 g.
The clamping piece can be used to easily set the chain links to the desired tension and adjust them at any time.
Long service life of the cables and hoses:
The forces are primarily transmitted by the cable carrier and not by cables and hoses.
The mounting set consists of steel cable, clamping and tension piece for up to 5 m cable carrier length.
The ROBOTRAX® is fixed and continued with quick-release brackets which are attached with screws. The quick-release brackets fit on any chain link of the respective size. This means the fixing points can be individually adjusted to the motion sequence.
Locking bolt:
100% recyclable, cost-effective locking bolt, optimized for installation space and environment. The bolt can be assembled and disassembled without tools.
| R040 | R056 | R075 | R085 | R100 | R140X | |
|---|---|---|---|---|---|---|
| h1 [mm] | 54 | 70 | 86 | 105 | 120 | 164 |
| l1 [mm] | 15 | 22 | 28 | 30 | 32 | 50 |
| l2 [mm] | – | – | – | – | – | 20 |
| b1 [mm] | 82 | 86 | 110 | 133 | 150 | 197.4 |
| b2 [mm] | 50 | 63 | 82 | 96 | 112 | 158 |
| b3 [mm] | 36 | 48 | 64 | 72 | 70 | 70 |
| b4 [mm] | 18 | 24 | 32 | 36 | 35 | 35 |
| b5 [mm] | – | – | – | – | – | 32 |
| Screws | 2xM4 | 2xM4 | 2xM6 | 2xM8 | 2xM8 | 4xM8 |
Please state the desired type series and quantity when ordering.
Heat shield: The heat shield made from aluminum-coated textile fibers protects the ROBOTRAX® system and inserted cables against flying sparks, weld spatter and radiated heat.
Protective cover: The protective cover made from coated polyester protects against aggressive cutting fluids, hydraulic oils, fine dust and paint spatter.
Please state the desired type series and quantity when ordering.
(available for all types)
For secure fixing of the cables.
The strain relief can be used on either end.
Please state the desired type series and quantity when ordering.
(for types R075, R085, R100 and R140X)
Secure cable fixing, gentle on the cables.
Multi-layer cable fixing is also possible with double and triple LineFix® clamps. Several systems can be installed in sequence.
Please state the desired type series and quantity when ordering.
(for types R040, R056, R075, R085 and R100)
PBU: With fast movement sequences and large work envelopes, the relatively long carriers knock against the robot arm. The repeated impact significantly reduces the service life of the cable carrier and the cables within, and the entire system can fail. Downtimes cause high costs and problems in the manufacturing process – so they have to be avoided.
PBU is available for new robots, regardless of size, manufacturer, type or application, as well as retrofits and upgrades for existing workcells. It can be mounted vertically, horizontally or upside down. The extension length of the LSH 3 is 350 mm.
| R040 | R056 | R075 | R085 | R100 | |
|---|---|---|---|---|---|
| HZ [mm] | 187 | 187 | 221 | 221 | 268 |
| Typ | Tensile forces [N] |
|---|---|
| PBU Light | 40 |
| PBU Standard | 80 |
| PBU Heavy | 110 |
Please state the number, robot type and type series when ordering.
The service life of the cable carriers and cables is significantly reduced by impact during fast movement sequences and in large work envelopes. The Protector protects the cable carrier against hard impacts, excessive abrasion and premature wear, while also acting as a limitation for the smallest bending radius. Downtimes are minimized. Not the entire cable carrier has to be replaced, but only the Protector in some cases.
Please state the desired type series and quantity when ordering.
One additional degree of freedom on the attachments points. When mounted on a turntable, the quick-release bracket can rotate as well, to offer increased flexibility during complex robot movements.
| R040 | R056 | R075 | R085 | R100 | R140X | |
|---|---|---|---|---|---|---|
| A [mm] | 57 | 65 | 82 | 96 | 112 | 96 |
| B [mm] | 57 | 57 | 57 | 70 | 70 | 70 |
| C [mm] | 43 | 43 | 43 | 75 | 75 | 70 |
| D [mm] | 43 | 43 | 43 | 45 | 45 | 20 |
| E [mm] | 36 | 48 | 64 | 72 | 70 | – |
| F [mm] | – | – | – | – | – | 8 |
| H [mm] | 25 | 25 | 25 | 34 | 34 | 43 |
| d1 [mm] | M6 | M6 | M6 | M6 | M6 | M8 |
| d2 [mm] | M4 | M4 | M6 | M8 | M8 | – |
| d3 [mm] | – | – | – | – | – | 14 |
| d4 [mm] | – | – | – | – | – | 20 |
Please state the desired type series and quantity when ordering.
If the quick-release bracket is mounted on a coil spring, it can move elastically in all directions, deflect in 3 dimensions and spring back.
| R040 | R056 | R075 | R085 | R100 | |
|---|---|---|---|---|---|
| A [mm] | 52 | 64 | 82 | 96 | 112 |
| B [mm] | 36 | 48 | 64 | 72 | 70 |
| C [mm] | 5 | 5 | 6.5 | 8.5 | 8.5 |
| D [mm] | 26 | 30 | 34 | 34 | 34 |
| L [mm] |
110
150 – – – – – |
110
150 – 190 – – – |
–
– 165 – 230 315 465 |
–
– 165 – 230 315 465 |
–
– 165 – 230 315 465 |
Please state the desired type series and quantity when ordering.
Reliable, robust with high availability. Your benefit from many years of experience combined with ongoing optimization, proven in tests and praxis. TRAXLINE® cables stand for competent system-supply with worldwide on-site service.
to TRAXLINE®From pre-assembled cables to complex, ready-to-connect systems, from lot size 1 to series – worldwide thousands of KABELSCHLEPP systems are reliably in use. The benefits of TOTALTRAX® systems are obvious: just one person of contact, one order number, delivery just-in-time to your production facility, shortest downtimes thanks to plug&play installation.
to TOTALTRAX®
Configuration guidelines:
The latest TSUBAKI KABELSCHLEPP information material:
Our product filter supports you in finding the right cable carrier. Simply select your desired parameters and you will quickly get an overview of all suitable type series.
Inner height
Outer height
Inner width
Outer width
Inner width (Bi) in x mm increments
Pitch
Bending radius
Long travel length
Travel length unsupported
Travel length gliding
High additional load
High travel acceleration
High travel velocity
Stay arrangement on every 2nd chain link
Stay arrangement on every chain link
Cannot be opened
Opens outward
Opens outward
Opens inward
Opens inward
Opens inward/outward
Covered cable carrier
Sliding dividers
Fixable dividers
Fixable dividers in x mm grid
Height separation possible
Height separation in 1 mm increments
Hole stay available
Guide channel required
Strain relief
Clean room suitable
Quiet running/low noise
Sold by the meter
Low weight
Roller chain
ESD material
Ex-protection-material
Heat-resistant
Cold-resistant
Resistant to hot chips
Flame-resistant V0 (UL94)
Flame-resistant V2 (UL94)
